This year, as the lead unit, Yujiang will carry out the national key research and development project – power battery pack multi-robot flexible integrated manufacturing system and application demonstration, while combining application practice, to provide safe and efficient automation solutions for power battery production.

01 Multi-process automation transformation

The power battery industry currently uses discrete production, although the use of a large number of automated special aircraft, but many production processes still rely on labor, there are low efficiency, high cost, low yield problems.

The repeatability and stability of the cooperative robot are high, and the machine can be replaced in the dispensing, welding, screw locking, detection and other processes of the power battery, saving at least 4 manpower per robot, and the return cycle is generally between 0.5-1.5 years.

It can also cooperate with the AGV field to customize composite robots, which can easily achieve functions such as loading and unloading and unmanned distribution. While improving efficiency, we strictly control product quality, improve product yield, and reduce production costs.

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02 Man-machine cooperation safety production

Power battery production workshop on the ground will accumulate carbon powder is easy to slip, and the channel is narrow, in some man-machine mixed sections, the installation of traditional automation equipment fence, further crowded workers’ activity space, there are safety risks.

Yuejiang cooperative robot has 22 safety functions, comes with 5 level collision detection, can also be equipped with wearable safety skin, in fastening and testing links can work side by side with workers in the same space, without safety fence separation, taking into account safety and efficiency, while saving space.

03 Respond quickly to production needs

The energy density of the power battery has reached a new high every year, with a battery life of only 300 kilometers in 2018 and 1,000 kilometers in 2022. The rapid growth of battery performance has promoted the rapid iteration of production technology, and the process has become more complex.

Traditional industrial robots occupy large space, complex programming, cumbersome transformation, and rely on professional engineers, it is difficult to quickly respond to new and diversified production needs.

Yuejiang cooperative robots are small in size, small in footprint, simple in deployment, agile in response to production needs, little impact on the original production line, and can quickly integrate different application solutions through plug and play ecological components in a short time to complete the production line transformation.

Yuejiang provides simple graphical programming for collaborative robots, and the operator can do it quickly without spending a lot of manpower and time to reprogram and debug.