UDC2500-CE-0A00-200-00000-00-0 | Single-Loop Process Controller

Product Model : UDC2500-CE-0A00-200-00000-00-0
Manufacturer : Honeywell
Product Type : Single-Loop Process Controller
Input Types : Thermocouple (J/K/T/E), RTD (Pt100), 0-10V, 4-20mA
Outputs4-20mA : analog, 2x SPDT relay (5A @ 250VAC)
Control Algorithm : PID with auto-tuning, feedforward, cascade
Display : 4-line LCD with process trend graph
Communication : RS-485 Modbus RTU (optional)
Power Supply : 24V DC (18-32V range)
Operating Temperature : -20°C to +70°C
Accuracy : ±0.1% of span (analog inputs)
Response Time : 100ms (typical)
Certifications : CE, RoHS, SIL 2

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Description

Product Overview

The Honeywell UDC2500-CE-0A00-200-00000-00-0 is a versatile single-loop process controller designed for precision control in industrial automation systems. Part of Honeywell’s UDC 2500 series, this DIN-rail mounted unit provides advanced regulatory control for temperature, pressure, flow, and level applications. The UDC2500-CE-0A00-200-00000-00-0 combines a universal input configuration with dual alarm relays and analog output, making it ideal for HVAC, boiler control, and chemical processing systems. Its CE-certified design ensures compliance with EU electromagnetic compatibility (EMC) directives for industrial environments.

Featuring a 4-line backlit LCD display, the Honeywell UDC2500-CE-0A00-200-00000-00-0 supports multiple input types including thermocouples, RTDs, and 4-20mA signals. The controller’s adaptive PID algorithm automatically tunes parameters to maintain process stability during load changes. With its isolated 4-20mA output and configurable relay contacts, the UDC2500-CE-0A00-200-00000-00-0 interfaces seamlessly with actuators, valves, and SCADA systems. The rugged housing (IP20 rating) and wide operating temperature range enable deployment in harsh manufacturing facilities and utility plants.

Technical Specifications

Parameter Name Parameter Value
Product Model UDC2500-CE-0A00-200-00000-00-0
Manufacturer Honeywell
Product Type Single-Loop Process Controller
Input Types Thermocouple (J/K/T/E), RTD (Pt100), 0-10V, 4-20mA
Outputs 4-20mA analog, 2x SPDT relay (5A @ 250VAC)
Control Algorithm PID with auto-tuning, feedforward, cascade
Display 4-line LCD with process trend graph
Communication RS-485 Modbus RTU (optional)
Power Supply 24V DC (18-32V range)
Operating Temperature -20°C to +70°C
Accuracy ±0.1% of span (analog inputs)
Response Time 100ms (typical)
Certifications CE, RoHS, SIL 2

UDC2500-CE-0A00-200-00000-00-0

Key Features Description

The Honeywell UDC2500-CE-0A00-200-00000-00-0 excels in flexible process control with its universal input capability. Its “Dual Setpoint” mode allows independent control of heating/cooling systems using a single unit. The controller features 12 programmable function blocks for custom logic operations, including math functions, timers, and comparators.

Advanced process optimization:
The “Adaptive Gain” feature automatically adjusts PID parameters during setpoint changes or process disturbances. The UDC2500-CE-0A00-200-00000-00-0 includes non-volatile memory for storing 30 days of trend data at 1-second intervals. Front-panel navigation buttons enable on-site configuration without external tools, while password protection prevents unauthorized parameter changes.

For safety-critical applications, the controller offers “Burnout Detection” for thermocouple inputs and “Open Sensor” alerts for RTDs. The analog output includes a “Hold Last Value” fail-safe mode during power loss. Honeywell’s proprietary “ControlWave” firmware ensures deterministic loop execution times, critical for batch process synchronization.

Application Areas

The Honeywell UDC2500-CE-0A00-200-00000-00-0 is widely used in industrial thermal management and fluid control systems. In food processing plants, it regulates pasteurization temperatures and CIP (Clean-in-Place) cycles. Power generation facilities employ it for turbine lube oil temperature control, while water treatment plants use it for pH adjustment and chemical dosing.

Critical implementations include:

  • Plastic extrusion barrel zone temperature control
  • Brewery fermentation tank pressure management
  • Semiconductor cleanroom humidity regulation
  • Paper mill steam dryer optimization
  • Oil refinery pump seal flush monitoring

The controller’s SIL 2 certification makes it suitable for safety instrumented functions in combustion control systems. Its Modbus RTU interface enables integration with BMS (Building Management Systems) for centralized monitoring of HVAC equipment in commercial complexes.

Related Products

  1. UDC3200: Advanced multi-loop controller with touchscreen
  2. UDC1500: Compact basic process controller
  3. HC900: Modular hybrid control system
  4. ST3000: Smart pressure transmitter
  5. TCC-LINK: Communication interface module
  6. X Series Recorders: Data logging companion devices
  7. C300 Controller: Distributed control system module

Product Assurance

Honeywell provides a 5-year warranty for the UDC2500-CE-0A00-200-00000-00-0, supported by ISO 9001-certified manufacturing. Each unit undergoes 72-hour operational testing with full-load simulation across its temperature range. The controller’s firmware includes built-in diagnostics for predictive maintenance, with update packages available through Honeywell’s Lifecycle Services portal. Global technical support offers 24/7 phone/web assistance, complemented by on-site calibration services using NIST-traceable standards. The UDC2500-CE-0A00-200-00000-00-0 is covered by Honeywell’s “Assured Supply Program,” guaranteeing 10+ years of spare parts availability for critical infrastructure applications.

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