8200-2302 CONTROL 505D | Digital Speed Controller

Product Model : 8200-2302 Control 505D
Manufacturer : Woodward
Product Type : Digital Speed Controller
Control Algorithm : PID with Adaptive Gain
Input Voltage : 18–32 VDC
Operating Temperature : -40°C to +85°C
Communication Protocols : Modbus RTU/TCP, CANopen, Ethernet/IP
I/O Channels : 8 Analog Inputs, 12 Digital I/O, 4 Relay Outputs
Redundancy Support : Dual CPU Hot Standby
Protection Rating : IP52 (Dust/Water Resistant)
Certifications : UL, CE, ATEX Zone 2
Dimensions : 200×150×60 mm

Category:

Description

Product Overview
The Woodward 8200-2302 Control 505D is a precision-engineered digital speed control system designed for industrial turbines, reciprocating engines, and compressor applications. As part of Woodward’s 505 series, this controller integrates advanced PID algorithms and adaptive tuning capabilities to optimize dynamic performance in demanding environments. The Woodward 8200-2302 Control 505D features dual redundant processors and configurable I/O modules, ensuring reliable operation in power generation, oil and gas, and marine propulsion systems. Its ruggedized enclosure (IP52 protection) and wide operating temperature range make it suitable for offshore platforms, remote pipelines, and industrial plants.


Technical Specifications

Parameter Name Parameter Value
Product Model 8200-2302 Control 505D
Manufacturer Woodward
Product Type Digital Speed Controller
Control Algorithm PID with Adaptive Gain
Input Voltage 18–32 VDC
Operating Temperature -40°C to +85°C
Communication Protocols Modbus RTU/TCP, CANopen, Ethernet/IP
I/O Channels 8 Analog Inputs, 12 Digital I/O, 4 Relay Outputs
Redundancy Support Dual CPU Hot Standby
Protection Rating IP52 (Dust/Water Resistant)
Certifications UL, CE, ATEX Zone 2
Dimensions 200×150×60 mm

Key Features
Adaptive Turbine Control
The Woodward 8200-2302 Control 505D employs real-time PID tuning to maintain precise speed regulation (±0.25% steady-state accuracy) under variable loads. Its “droop” and “isochronous” modes enable seamless grid synchronization for gas turbines and diesel generators.

Multi-Layer Redundancy
Dual-processor architecture with automatic failover ensures uninterrupted operation during critical processes. Integrated diagnostics monitor valve position feedback, actuator health, and communication latency, triggering pre-alarms for predictive maintenance.

Flexible Integration
Supports Woodward’s ToolKit software for configuration, trending, and remote monitoring. Preloaded templates for common turbine models (e.g., GE Frame 5, Solar Titan 130) reduce commissioning time by 40%.


Applications

  • Power Generation: Speed governing for gas turbines in combined-cycle plants, ensuring grid code compliance.
  • Oil & Gas Compression: Anti-surge control for centrifugal compressors in LNG liquefaction facilities.
  • Marine Propulsion: Dynamic load sharing between diesel engines on offshore supply vessels.
  • Cogeneration Plants: Steam turbine control for waste heat recovery systems.
  • Hydrogen Production: Electrolyzer pressure regulation in green energy projects.

The controller’s ATEX certification allows deployment in hazardous environments, such as gas compressor stations with explosive atmospheres.


Related Products


Product Assurance
Woodward offers a 3-year warranty and lifetime technical support for the 8200-2302 Control 505D, including:

  1. Factory Testing: 96-hour burn-in test under simulated load cycles.
  2. Global Service Network: On-site troubleshooting within 48 hours for registered industrial clients.
  3. Firmware Updates: Secure OTA updates via ToolKit software for performance enhancements.
  4. Compliance Documentation: Full traceability with ISO 9001 certification and explosion-proof certifications.
  5. Training Programs: Free access to Woodward’s online turbine control academy for system integrators.

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