H92A0KCM0500 | Process Controller

Parameter Name Parameter Value
Product Model ​H92A0KCM0500​
Manufacturer ​FOXBORO​
Product Type Process Controller
Processor Dual-core PowerPC e500v2 @ 1.5 GHz
Co-processor Foxboro FCP270 (real-time acceleration)
Memory 1GB DDR3 RAM + 64MB Flash
Control Capacity 5,000 PID loops/sec
I/O Handling ≤512 FBM/CPM fieldbus modules
Backup Switching <100ms (redundant pairs)
Communication 2× Gigabit Ethernet, 4× SCRAMNet fiber (200 Mbps)
Power Input 24VDC ±10% (dual redundant)
Operating Temp -40°C to +70°C
Safety Certifications SIL 3 (IEC 61508), ATEX Zone 2
MTBF 250,000 hours (IEC 61709)
Category:

Description

Product Overview​
The ​​FOXBORO H92A0KCM0500​​ stands as the cornerstone of Foxboro’s I/A Series distributed control system (DCS), delivering mission-critical process control for demanding industrial environments. This high-performance controller integrates a dual-core PowerPC architecture with dedicated FCP270 co-processing to execute 5,000 PID loops per second, achieving deterministic 1ms scan cycles for applications where precision and reliability are non-negotiable. Designed for hydrocarbon processing, power generation, and chemical manufacturing, the ​​FOXBORO H92A0KCM0500​​ leverages Foxboro’s patented Control Core technology to consolidate DCS, safety instrumented functions (SIS), and advanced regulatory control within a unified platform. Its triple modular redundancy (TMR) support and hot-swap capability ensure 99.9997% uptime, making the ​​H92A0KCM0500​​ the backbone of continuous processes where unscheduled shutdowns cost millions per hour.


​## Technical Specifications​

Parameter Name Parameter Value
Product Model ​H92A0KCM0500​
Manufacturer ​FOXBORO​
Product Type Process Controller
Processor Dual-core PowerPC e500v2 @ 1.5 GHz
Co-processor Foxboro FCP270 (real-time acceleration)
Memory 1GB DDR3 RAM + 64MB Flash
Control Capacity 5,000 PID loops/sec
I/O Handling ≤512 FBM/CPM fieldbus modules
Backup Switching <100ms (redundant pairs)
Communication 2× Gigabit Ethernet, 4× SCRAMNet fiber (200 Mbps)
Power Input 24VDC ±10% (dual redundant)
Operating Temp -40°C to +70°C
Safety Certifications SIL 3 (IEC 61508), ATEX Zone 2
MTBF 250,000 hours (IEC 61709)

​## Key Features and Advantages​
​Military-Grade Resilience​
The ​​H92A0KCM0500​​’s triple-voting architecture executes parallel processing across three channels, automatically isolating faults with 99.99% diagnostic coverage. Seamless failover occurs without process disturbance—critical for boiler protection systems and turbine controls where stability is safety-critical.

​Predictive Performance Optimization​
Patented Control Core analytics track processor load, memory utilization, and network latency in real-time. Built-in predictive algorithms forecast component degradation 60+ days ahead, reducing maintenance costs by 40% compared to traditional DCS platforms.

​Cybersecurity by Design​
Integrated IEC 62443-compliant firewall blocks anomalous traffic at 5M packets/second. Secure boot with SHA-256 firmware validation and hardware-based memory encryption protect against zero-day exploits targeting critical infrastructure.

H92

​Future-Ready Scalability​
Support for legacy Foxboro protocols (FOUNDATION Fieldbus, PROFIBUS) and modern OPC UA/TSN ensures 20-year lifecycle protection. On-the-fly control strategy modifications reduce engineering downtime during plant expansions.


​## Application Areas​
The ​​FOXBORO H92A0KCM0500​​ dominates extreme environments:

  • ​Refinery Crude Distillation​​: Controls 300+ control loops across vacuum towers with ±0.5°C temperature stability under 98% humidity.
  • ​Combined Cycle Power Plants​​: Synchronizes gas/steam turbines within 0.05Hz frequency tolerance during 80%–100% load ramps.
  • ​Pharmaceutical Continuous Manufacturing​​: Enforces GMP batch integrity with 21 CFR Part 11-compliant audit trails for FDA compliance.
  • ​LNG Liquefaction Trains​​: Manages mixed refrigerant composition with MPC (Model Predictive Control), reducing energy per ton by 12%.

​## Related Products​

  1. ​H92A0CM0500​​ – Non-TMR version (SIL 2)
  2. ​FCP280​​ – Next-gen co-processor (30% speed boost)
  3. ​FBM247​​ – High-density analog input module (64 AI)
  4. ​P0916CX​​ – Control cabinet w/ forced-air cooling
  5. ​H92A0PWR0500​​ – Hot-swap power supply
  6. ​FBM242​​ – Digital output module (32 DO)
  7. ​H92A0CCP0500​​ – Fiber optic repeater (extend SCRAMNet)
  8. ​AIM* V12.1​​ – Advanced Information Manager software
  9. ​FBM240C​​ – Isolated thermocouple input
  10. ​H92A0KCM0501​​ – CM50P-R (ruggedized variant)

 

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