Risk four: Agile operational response

Risk is always unexpected, and for production lines that lack operational response agility and flexibility, even minor failures can have a serious impact and cause significant economic losses. Therefore, life sciences companies must be agile and adaptable in order to respond quickly to all types of incidents. Due to the complex system of traditional facilities, its construction and verification often take several years, in order to adapt to new production needs, even minor changes may require re-verification of the entire system, which is time-consuming and labor-intensive.

Based on years of technology accumulation, Schneider Electric provides full-life cycle digital solutions from consultation to implementation. Through digital and interactive factory modeling, process control system and information system integration solutions, we greatly streamline the system operation process, empower operators, and comprehensively improve facility response capability.

IC660TSA100

Digital and interactive plant modeling: Digital twins provide an open interface within the digital ecosystem, facilitating close collaboration among stakeholders throughout the facility lifecycle.
Process Control System (PAS) solution: PAS achieves process control objectives through centralized control of on-site instruments, valves, and equipment. Combined with the batch control solution (InBatch), which fully complies with the ISA88 standard requirements, the batch flexible production of the process can be achieved by freely combining the process capabilities of the equipment and setting the process parameters through the recipe manager.
Information System Integration (SCADA) solution: It can quickly collect the data of various external systems in the pharmaceutical production process, and through standard alarm and curve controls, it can quickly monitor all production systems and utility systems, and help pharmaceutical customers quickly grasp the global production information. On the basis of the traditional SCADA system, it can flexibly add electronic operational guidance (ESOP), electronic batch record (EBR) and other functions to meet the business requirements of different scenarios.
Big data analysis and application: Based on the AVEVA PI System big data management platform, production data, operation data and management information can be efficiently organized according to the batch, equipment, process and management model architecture, and the in-depth application and secondary development of data.