Manual loading and unloading operation of CNC machine tools is simple and boring, there are security risks, and career growth is low. Affected by the shortage of labor, automated processing units and intelligent workshop production lines are gradually becoming popular in the machining scene of various factories around the world.
Combining with the market’s small batch and multi-variety production needs, the card robot adopts an integrated design, based on the mobile car embedded in the control cabinet, integrates the card robot and professional equipment such as multiple feeding modules and gripper modules to create a lightweight and flexible JAKA machine loading station to meet the flexible automated production needs of the factory.
1 set of machining station +N type machine tools
At present, JAKA machine plus station can communicate directly with most of the machine tools in the industry, without PLC equipment as a connection medium, you can perform high synchronization, strong stability, high precision requirements of loading and unloading operations, for enterprises to avoid PLC equipment costs. At the same time, the card saving robot can provide customers with the transformation of the automatic door of the machine tool, and truly realize the unattended operation of the machine tool loading and unloading scene.
JAKA machine plus station can realize the scene demand of “1 drag N” according to the processing rhythm of customer products, and can be compatible with the loading and unloading needs of up to three machine tools to improve customer production capacity.
1 set of machining station +N robots
JAKA machine plus station is compatible with different load and arm span of the section card robot products, the load can be covered from 3kg-18kg, according to the actual needs of customers, equipped with the corresponding robot model, the scene application covers a wide range.

IC695CPU320

At the same time, for CNC machine tool loading and unloading high oil pollution environment, the introduction of IP68 protection grade robot products, so that the machine station can be used safely in a variety of harsh machine environment, stable and reliable.
1 basic framework +N supporting modules
JAKA feeder station adopts modular design with modular tooling tray and modular gripper. With the basic movable frame as the main body, different workpiece tray modules and supporting execution unit modules are selected according to demand, which can be flexibly converted into flexible intelligent stations with different operation modes such as single station, double station, three station, double slide table and rotating silo. It is widely used in all kinds of three-axis, four-axis and five-axis CNC milling machines. All kinds of lathe, electric discharge machine, coordinate inspection equipment and other machining loading and unloading production scenes.
Flexible intelligent rapid deployment
Based on PLC-free direct communication and “1+N” type scheme design creativity, JAKA machine plus station shows excellent flexibility and intelligence characteristics. JAKA supports rapid redeployment in 15 minutes and quick production change in 1 minute. At the same time, workers only need 120 minutes of training to master the use of the station.
Compact layout reduces costs and increases efficiency
The high-integration modular joint design, small size, small footprint, greatly reduces the space cost of the factory, to meet the more compact layout needs of CNC loading and unloading scenes.
In addition, as the first enterprise in the collaborative robot industry to obtain the MTBF (mean troup-free uptime) certification of 80,000 hours, JAKA can produce efficiently 24 hours a day, helping customers reduce labor and management costs, and improve production quality and capacity.
In the future, Jieka robots will continue to gather scientific and technological innovation and intelligent equipment manufacturing, constantly break through technical barriers, expand application scenarios, and deeply promote the flexible automation upgrade of production lines in various industries around the world. At the same time, the card robot will actively practice the ESG concept, promote the transformation of front-line general workers to technology-oriented senior talents, and enable the sustainable development of enterprise talents.