In modern industry, metal materials have a wide range of applications, home appliances production, automobile manufacturing, aircraft and ships, etc., can not be separated from it. Welding is an important process in the process of metal processing, according to relevant statistics, 45% of metal materials are formed by welding processing products. However, in the actual work scene, welding work labor intensity, high process requirements, young people are not willing to engage in welding this occupation, which makes it difficult to recruit, high labor costs, low efficiency has become the “hidden disease” of the metal processing industry.

With Elfin-Pro series collaborative robots as the core, based on drag and drop teaching, arc tracking, laser vision welding seam tracking and other technologies, Dazu robot creates stable, easy to use, intelligent and efficient automatic welding workstation (gas welding), promoting the automation transformation of the gold processing industry, reducing cost and increasing efficiency.

Advantage 1: Flexible drag teaching, integrated end force control, easy to use

The Elfin-Pro series of collaborative robots support integrated end force control, allowing users to easily and quickly drag the torch to the specified target welding spot, and quickly establish welding tasks through the end button, complete circular/linear path selection and arc/arc Settings. What’s more, one drag, reusable.

Advantage 2: real-time automatic correction, arc tracking, laser weld tracking technology

Arc tracking: The arc tracker can cooperate with the robot to obtain the relative position of the welding torch and the groove by collecting and processing the arc signal, and correct the deviation of the planned path of the robot.

Laser vision welding seam tracking: Through the laser vision welding seam tracking system, the welding deviation is corrected in real time, so that the welding gun has been located in the center of the weld during the movement, to achieve automatic tracking of the weld and improve the welding quality.

Advantage 3: Welding process package, so that the welding operation “0” threshold

Dazu robot engineers go to the front line, summarize the technical characteristics of senior welders in detail, and transform them into universal welding process parameters, so that good welding experience is shared by everyone. At the same time, through graphic, intuitive and easy to understand interactive design, welding to create a zero-threshold technology that everyone can use.

Advantage 4: Multiple configurations, suitable for different production environments/sites

According to different welding parts and different production scenarios, Dazu robot officially launched fixed welding workstation, wheeled welding workstation and portable welding workstation. Among them, the portable welding workstation is equipped with a magnetic base and adopts a connection cable up to 50m, which can be carried by a single hand and fixed to any working point.

In the future, Dazu robots will continue to launch gantry hanging welding workstations.

Advantage 5: Suitable for domestic and foreign mainstream welding machines, Megmet, Loch, Binzel, Yidaxin, etc

Dazu robot automatic welding workstation ADAPTS to the mainstream welding machines at home and abroad, including Megmet, Loch, Aotai, Binzel, Panasonic, Funis and Idaxin, etc., supporting saddleback, round, corner, V-shape, linear and other arbitrary welding trajectory, to create a more robust welding solution for users and partners.

Advantage 6: Safer man-machine collaboration, with highly sensitive collision detection, safety emergency stop and other functions

The large family robot adopts the more advanced electromagnetic lock, which can hold the dead in place when encountering sudden power failure and emergency stop; At the same time, it provides highly sensitive collision detection, safety emergency stop and other functions, which can effectively ensure the safety of man-machine cooperation.

In addition, the automatic welding workstation (gas protected welding) with Elfin-Pro series cooperative robot as the core also inherits the advantages of Elfin-Pro series in high repeatable positioning accuracy (up to ±0.02mm), integrated AI vision, 1000Hz real-time control refresh frequency of the whole machine and internal line design, etc. It provides a strong technical guarantee for long time, uninterrupted, high quality and high stability welding operation.

At present, Dazu robot automatic welding workstation has been applied in metal machining, auto parts, kitchenware and other industries, and has also been verified by major customers in the industry. In the future, Dazu robots will continue to update the relevant technical capabilities of automated welding workstations, making welding a simpler, more efficient and common operation for everyone.