For electronic assembly companies, rapid changes in market demand have led to a small number of diverse production patterns. In the context of frequent product switching, enterprises need to efficiently organize production, continuously improve production capacity and reduce costs. The application of intelligent manufacturing to enhance the market competitiveness of enterprises has become an inevitable trend.

However, how to introduce intelligent manufacturing has become a problem for many enterprises. In the first event of “Lean Leads to Create a changing future – 2023 Delta Intelligent Manufacturing Solution Day” held in Chongqing on March 17, Delta discussed the solution from multiple dimensions in the face of the urgent need for intelligent manufacturing in the electronic assembly industry.

Intelligent manufacturing upgrade key:

Change the thinking, integrate the production management indicators into the system process management, and optimize the production process and equipment efficiency in detail.
Overall lean planning, step by step implementation of intelligent manufacturing construction, equipment transformation, equipment networking, IT system upgrade.
To this end, Delta proposed systematic solutions and practical implementation methods for the electronic assembly industry from multiple dimensions at this meeting:

First, planning and consulting: according to the characteristics of the industry and process requirements, the application of lean production methods, detailed sorting out the factory manufacturing processes, so that the basic key indicators of management and intelligent import auxiliary association, systematic intelligent manufacturing planning layout.

Second, build an automated production line: establish the concept of stand-alone equipment specification requirements from the end, discuss the key points of the combination of automation technology and process in the intelligent upgrade of the production line and discuss the solutions.

Third, the establishment of intelligent warehousing and logistics system: series raw materials and production processes, the overall production system and logistics warehousing system integrated planning and design, to build a more intelligent logistics and warehousing system.

Fourth, equipment networking: the construction of standardized equipment communication mode and common data model, so that the equipment to transfer valuable data to the organization, reduce the information gap between the production equipment and the factory IT system.

The digital twin of automation equipment: the digital twin technology is integrated into the development and production of automation equipment, and the AI algorithm assisted formula is used to reduce the work burden of engineers, thus reducing the production line shutdown debugging time and trial and error costs, and can also carry out analog practical training benefits at any time.

With the acceleration of market demand changes, intelligent manufacturing upgrades will be the normal development of the future electronic assembly industry. Delta adheres to the essence of intelligent manufacturing, through consulting, diagnostic services and integrated design, relying on the intelligent upgrade experience of the electronics industry, detailed development of the implementation plan and subsequent upgrade plans, with one-stop service intelligent solutions, and constantly help customers to achieve the accurate landing of needs.