The power generation reached 1.4874 million kWh, the carbon reduction was 706.46 tons, and the cumulative cost saving exceeded millions…… This is the achievement of Kaos intelligent micro-network solution landing in Donghua Machinery Co., LTD. (hereinafter referred to as “Donghua Machinery”) in the past 9 months.

Through the deep integration of distributed photovoltaic system and intelligent cloud platform, Kaos COSMOPlat turned the vacant roof of the factory into a distributed photovoltaic power station that continuously output “green electricity”, and supported enterprise energy monitoring and analysis through digital technology to help Donghua Machinery achieve energy saving and cost reduction and digital transformation of energy management.

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At the same time, with Foshan, Dongguan and other places as the core, Kaos COSMOPlat will also focus on the energy needs of small and medium-sized enterprises in Guangdong Province, for the sale of electricity, microgrid, optical storage and charging business, to create more land and copy of the enterprise model, for the regional industrial high-quality, green development.

The roof becomes a “power station”, reducing costs and carbon

Located in Dongguan, Guangdong Province, Donghua Machinery is a core subsidiary of Datong Machinery Co., LTD., a Hong Kong listed enterprise, and one of the leading enterprises in the production of extra-large injection molding machines in China. In the first half of 2023, Kaos COSMOPlat successfully deployed intelligent microgrid digital solutions for Datong Machinery Technology (Jiangsu) Co., LTD., the brother company of Donghua Machinery. Through platform monitoring, the actual project power generation was 5% higher than the forecast, which won the user’s praise and won the opportunity to cooperate with Donghua Machinery.

At Donghua Machinery, Kaos COSMOPlat has deployed a distributed 1794-IB16XOB16P 
photovoltaic power station with a total installed capacity of 2000 KWP and an annual power generation of 2 million kWh using the roof of the factory area of about 20,000 square meters. According to reports, since the grid operation in June 2023, the power generation of the power station has far exceeded expectations, and it is expected that the original planned power generation of a year can be completed in 10 months, with a cumulative cost saving of more than one million yuan for enterprises, and the equivalent tree planting of about 966 trees.

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At the same time, through the data collection and analysis of the intelligent cloud platform, Kaos COSMOPlat also provides enterprises with economic indicators such as annual power generation, daily effective power generation, daily power generation trend, income situation, different subsidized electricity prices, so that enterprises can build stations, power generation plans, equipment energy efficiency evaluation and KPI assessment with evidence. The energy efficiency of Donghua machinery has been further improved.

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Integrated optical storage and charging, enabling the whole process

In addition to meeting the power demand of enterprises and reducing the cost of energy use, the intelligent microgrid solutions created by Kaos COSMOPlat also have strong scalability. Through customized and whole-process energy services, the intelligent microgrid solutions can be deeply linked with the scene systems of industrial enterprises and parks to help enterprises fine energy management and green operation, and improve the comprehensive utilization efficiency of energy.

To this end, the platform has created an integrated online and offline delivery model. 1794-IB16XOB16P 
Online, Kaos COSMOPlat can empower the whole process of energy operation and maintenance, analysis, scheduling, control and monitoring through big data, artificial intelligence, digital twin, blockchain and other technologies to help enterprises digitize energy management. Offline, based on intelligent microgrids and distributed power stations, it can provide the upgrading and transformation of the whole process such as power transformation and distribution management, optical storage and charging, power trading, energy consumption equipment, environmental protection emissions, and hosting operations, etc., to achieve the greening of scene operations.

For example, in the Haier Sino-German Smart Park in Qingdao, the photovoltaic power generation system with a total installed capacity of 10 megawatts can generate more than 10 million KWH for the entire park every year, reducing carbon dioxide emissions by 9,419 tons. At the same time, Kaos COSMOPlat also combines distributed photovoltaic, distributed wind power and thermal power, through information collection and analysis and early warning strategy, to build a multi-energy complementary platform for the park, introduce smart street lights, gas triple supply, photovoltaic power generation, etc., to realize the cascade utilization of energy and help the park to save energy and reduce consumption.

In the future, Kaos COSMOPlat will deepen technological exploration, create more solutions and practice templates for the digital and green transformation of manufacturing industry with scientific and technological innovation, and promote the high-quality and sustainable development of traditional industries.