At present, when China vigorously implements intelligent manufacturing engineering, manufacturing enterprises have increased their investment in the field of informatization and automation, and constantly improve the automation level of the whole life cycle of manufacturing, so as to achieve strong quality, cost reduction and efficiency. For example, the home appliance industry, as a “business card” of China’s high-end manufacturing, is leading the development of the global industry with continuous innovation, breakthrough and the pursuit of excellence in technology and products.

2711P-K4M20A As a leader in the global air conditioning and refrigeration industry, Midea air conditioning continues to deepen intelligent manufacturing to meet market demand with a higher level of automation and higher production efficiency. Recently, with the help of Gaochuang Motion Control Company, its Shunde factory “air conditioning automatic inspection” station was officially opened, solving the risk of “electric shock” in the air conditioning industry during the final assembly process, and further breaking through the “ceiling” of air conditioning final assembly efficiency.

Inefficient and risky? The key positions of air conditioning assembly need to be upgraded automatically

In the production process of air conditioning, the “final assembly line” is the last step and a key step before the product is put into the market. Every air conditioner to be listed has to go through a rigorous “physical examination”, and the internal air conditioner 2711P-K4M20A security check is an essential part of it. In this process, workers need to accurately locate the wiring terminals of the air conditioner and apply high voltage for detection to ensure that the internal circuit of the air conditioner does not ignite and the leakage current meets the standard, so as to ensure the safety of consumers in the final use process.

However, this “critical” process has given many air conditioning companies a headache. According to Zhong Zhuwei, general manager of Midea Air Conditioning Shunde Factory, “Because of the complex operation, in the past, this detection process mainly relied on manual operation by workers, and the detection efficiency was relatively low.” In addition, the inspection process needs to deal with high voltage current, and workers are also exposed to the potential risk of electric shock.”

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Therefore, how to make the “air conditioning inspection link” more efficient and safe, and meet the needs of high-speed operation of the production line, has become the key to the United States air conditioning to further improve the efficiency of the final assembly line. However, due to the high technical requirements of this process, it is not easy to implement.

2711P-K4M20A “Because the line beat is faster in the actual production, the transmission process may also appear workpiece jitter, belt line slip and mixed line production, which requires automated security equipment in the fast-paced process to continue to operate reliably, more importantly, to accurately identify high-speed dynamic screen, quickly adjust the security check action, alignment terminal and so on.” Zhong Zhuwei said about the difficulties of transformation. How to find a supplier with a pair of “discerning eyes” and a pair of “fast hands” to ensure that detection accuracy and product safety meet strict standards has become the key to solving this problem.

After communication with a number of automation brands, in the end, Gao Chuang Transmission “stood out” with its many years of experience in the field of servo systems and motion control, especially at the level of software algorithms. As a technology leading motion control expert, Gaochuang Transmission has a complete product system from the bottom algorithm, to the encoder and servo motor of the execution layer, and then to the drive layer and control layer, and by relying on the global technology research and development layout in China’s direct drive field market has achieved an industry leading position.

For the non-standard project of “automatic security check 2711P-K4M20A of air conditioners”, there was no successful precedent in the industry at that time. In this regard, Xiao Qiang, director of the new energy Sales Department of Gao Chuang Motion Control, said that with rich experience in automation projects and innovative research and development of high-performance visual motion controllers, Gao Chuang is confident to overcome the multiple challenges in the “automatic security check of air conditioners” and overcome the “hard bone” that has plagued the air conditioning industry for many years.