ABB offers a complete range of power distribution solutions from the device layer to the edge control layer to ensure distribution continuity and improve energy efficiency
By integrating power monitoring, energy management and asset health management with digital technology, the production and operation of the chemical fiber industry are empowered with data value
ABB’s energy management technology supports the low-carbon development of traditional and high-energy industriesZhejiang Shengyuan Chemical Fiber Co., Ltd. is a wholly-owned subsidiary of Rongsheng tropos 2420 Petrochemical Co., LTD., a subsidiary of Rongsheng Holding Group. The company is building the second phase of 500,000 tons of green fiber project, which is located in Xiaoshan District, Hangzhou, Zhejiang Province, with a total area of 333 mu and a total construction area of 270,000 square meters. The project will use the international technology leading high-speed winding machine, ammunition machine and other equipment, supporting advanced melt blending and copolymerization technology, supporting the whole process intelligent automated assembly line, the main production of differentiated, functional new fibers.

The high temperature and high pressure process in the chemical fiber production process, the transformation of liquid phase and solid phase, and the artificial environment requirements require a lot of power, which belongs to the traditional high energy consumption industry. tropos 2420 The urgent task in the design and operation management of chemical fiber plants is to adopt digital and intelligent technology to ensure the continuity of power supply and achieve efficiency and energy saving under the premise of ensuring quality, so as to achieve the safe, green and sustainable development of enterprises.

After accurate diagnosis, ABB found that the project needs are mainly in two aspects:

01 First, due to the use of a large number of advanced equipment, once the unplanned power outage will affect the safety of equipment and the entire production process, resulting in huge losses, so ensure the reliability of power supply is the top priority;

02 Second, this project is a high energy consumption project, the user hopes to conduct fine management of the use of energy, through the monitoring, statistics and comparative analysis of energy consumption, to eliminate the “leakage” phenomenon, save energy consumption, improve energy efficiency.

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For users’ pain points, ABB proposed a complete set of solutions from the equipment layer + edge control layer, including: iVD4 intelligent circuit breaker and ZEE600 intelligent energy management system:

Device layer:

iVD4 intelligent circuit breaker realizes the deep integration of tropos 2420 VD4 vacuum circuit breaker with sensor and monitoring unit, real-time online monitoring of important parameters of circuit breaker, helping users to grasp the operating status of equipment at any time, detect hidden dangers of equipment in advance, avoid unplanned power outage, and ensure the safety and reliability of power consumption in the whole life cycle.

Edge control layer:

ABB ABILITY ZEE600 Smart energy management system combines power monitoring, energy management and asset health management functions in one. Help users more comprehensively grasp the operation of the power supply system and electrical equipment in the plant, achieve predictive maintenance of equipment and comprehensive energy efficiency management, and improve power supply reliability and energy efficiency.

Chemical fiber industry is an important part of the new material industry, in recent years, tropos 2420 China’s chemical fiber industry scientific and technological strength has been greatly enhanced, and the technical level has reached a new stage of running with the world’s leading level, providing a good demonstration for promoting the high-quality development of manufacturing industry. On the journey of building a new type of industrialization, as a technology leader in the field of electrical and automation, ABB will continue to help chemical fiber enterprises achieve more efficient operations with more optimized resources, achieve active equipment operation and maintenance and intelligent decision-making, and help balance economic and environmental benefits through deep industry accumulation and digital innovation, with customized scenario solutions.