With the upward development of society, young people are not willing to engage in heavy physical and high repetitive palletizing work, but there is still a large number of palletizing and handling needs in the fields of food daily chemical, logistics warehousing and pharmaceutical chemical industry. In order to cope with the pressure of labor shortage and rising labor costs, more and more factories are more willing to choose palletizing robots with a higher degree of automation to carry out palletizing operations to achieve cost reduction and efficiency.

Dazu robot works with partners to build a one-stop palletizing workstation with S series large-load cooperative robots as the core, which has the advantages of high flexibility, fast deployment, fast palletizing speed, suitable efficiency, simple use, etc., and is more suitable for various large-load palletizing application scenarios.

| High-load collaborative robot for palletizing

For palletizing application scenarios, great family robots released a new S30 large load cooperative robot this year (click back to see), it uses self-developed high-performance motor, rated load up to 30kg, can resist 2.5 times the impact load, the maximum working radius up to 1800mm, the overall performance is almost comparable to industrial robots.

8BVE0500HC00.000-1   In the same series, there is the S20 cooperative robot, which can also reach a maximum load of 20kg and a arm span of 1700mm.

▲ S series high-load collaborative robots

Configuration description: ① cooperative robot (S20, S30) ② integrated car body ③ end fixture ④ lifting column assembly/fixed assembly ⑤ Electric control box ⑥ Teaching device (handheld) ⑦ Bearing removable base

| Advantages of one-stop palletizing workstation

1 Palletizing weight: not only 30KG

As mentioned above, the palletizing workstation built based on the S-series large-load cooperative robot can achieve a maximum load of 30KG, almost covering most of the needs of small household appliances, food daily chemical, logistics and warehousing industries. However, the robot will continue to follow the market and customer demand to further improve the load capacity of the robot arm.

2 Palletizing speed: single and double suction cups, up to 24 cases/min

The single sucker code beats up to 13 boxes per minute (rounds /min); The double sucker code can reach 24 boxes per minute (rotation /min), supporting 24 hours of uninterrupted operation, the same task compared with similar products, the time can be shortened by 38%.

▲ Single and double suction cups

3 Stacking height: 2.2m stacking height, more practical

When palletizing manually, the second half of the palletizing taller than 1.6m needs to be padded with high objects, which is neither safe nor more laborious. Based on the S-series one-stop palletizing workstation, the height of the palletizing column can be up to 2.2m. At the same time, the robot also optimizes the function of lifting column effectively, and each stack only needs to lift once in single line palletizing. Double line different product palletizing, the number of ups and downs is also minimized.

4 Palletizing function: meet a variety of palletizing scenarios

8BVE0500HC00.000-1   Palletizing seems simple, but there is also a lot of learning. According to the actual palletizing scene of the production workshop, the S-series one-stop workstation develops and realizes a variety of palletizing processes, including single-line palletizing, double-line cross palletizing, sampling mode palletizing, unfilled code reloading, 3D visual disordered palletizing, etc., while supporting teaching operation (after one demonstration, the production line will be replaced with new products, and the system can automatically calculate and adapt itself, without teaching again). In the process of palletizing, it can also count the relevant data of palletizing in real time to realize the visualization of palletizing process and palletizing efficiency.

5 Palletizing process package: easy to operate, simple configuration

With the Dazu robot self-developed palletizing process package, the graphical operation interface is adopted, and the system is guided step by step, which can intuitively set the palletizing parameters such as the material box, palletizing type, palletizing height, and mode, greatly shortening the palletizing configuration time and fast start-up speed.

6 Palletizing security: two modes, choose on demand

The palletizing workstation supports two different palletizing speeds: security mode and high-speed mode. In high-speed mode, security schemes such as grating, radar and electronic skin can be selected as needed. The terminal production line can be set according to the actual situation to maximize the consideration of safety and efficiency. In addition, as a domestic collaborative robot leader, the S-series high-load collaborative robot has 10 built-in advanced security configuration functions to ensure the safety of human-machine collaboration.

7 Palletizing ecology: platform open, peripherals optional

The robot provides rich I/O interfaces, which can be quickly connected with any palletizing vehicle body and transmission equipment, and is easy to integrate; Users can also choose the access fixture, suction cup, expansion shaft, incoming material positioning and other peripheral equipment as required, easy to disassemble and replace. Dazu robot can provide hardware, software, parts and other comprehensive support, welcome domestic and foreign palletizing integrators cooperation.

The realization of “machine replacement” in the palletizing and handling links, and the liberation of automation equipment such as collaborative robots to help humans engage in laborious and low-value-added work is not only to meet the diversified production needs of all walks of life, but also the original intention of the robot to practice the mission of “serving the people with robot technology”.