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Description
Product Introduction: ABB High-performance Power Conversion and Control System Core Kit
1. Intelligent Control Brain: 3BHE024415R0101-AC 800M High-performance controller
• Product Positioning: This is a specific model module of ABB AC 800M series programmable automation controllers (PAC). The AC 800M is the core of ABB’s large-scale automation systems (such as the 800xA), renowned for its outstanding reliability, processing capacity and safety, and is often used in critical infrastructure such as nuclear power, oil and gas, and power.
• Core Functions and highlights:
◦ Powerful processing capability: Utilizing high-performance cpus, it can handle complex control algorithms and large amounts of I/O data, serving as the main controller of the entire system, responsible for executing all upper-level control logic, communication management, and system coordination.
Extremely high reliability: Supports redundant configuration (processor redundancy, power redundancy, network redundancy), ensuring the system operates continuously for 7×24 hours and meeting the most demanding availability requirements.
◦ Open integration capability: Supports multiple international standard communication protocols (such as Profibus, Modbus, OPC UA, IEC 61850, etc.), and can be easily integrated with upper-level dispatching systems, DCS, SCADA and other intelligent devices.
◦ Safety and Compliance: The design complies with strict industrial safety standards and is suitable for critical process control.
Ii. Precise Driving Nerve: GVC714A101 – Gate Drive unit or Control board card
• Product Positioning: GVC714A101 is a gate drive board card or interface conversion module, typically part of ABB’s ACS 1000, ACS 5000 or PCS 100 series of large frequency converters/inverters. It serves as a bridge between the upper-level controller (AC 800M) and the lower-level power unit (IGBT).
• Core Functions and highlights:
◦ Signal conversion and isolation: Receive low-power control signals sent by the autonomous controller and convert them into high-power, high-fidelity drive pulses required to safely and precisely trigger and turn off high-power IGBT modules.
Electrical isolation protection: It provides high-voltage isolation to protect the control system on the low-voltage side from interference and damage caused by high voltage on the power side.
Real-time monitoring and protection: It can monitor the status of IGBTs (such as voltage and temperature) in real time and provide nanoscale fast short-circuit protection. When a fault is detected, the IGBT can be turned off in an extremely short time (microsecond level). This is a key technology for protecting expensive power components.
5SHX0845F0001
Iii. Powerful Power Core: 5SHX1006H0003-IGCT /IGCT Power Semiconductor Device
• Product Positioning: 5SHX1006H0003 is the model of ABB’s renowned IGCT (Integrated Gate Converter Thyristor) or high-voltage IGBT power module. This series of devices is the heart of ABB’s medium-voltage frequency converters and special power supply equipment, responsible for directly handling the conversion of electrical energy ranging from several hundred to several thousand amperes and several thousand volts.
• Core Functions and highlights:
◦ High-efficiency energy conversion: Utilizing the most advanced semiconductor technology, the on-state loss and switching loss are extremely low, achieving an energy conversion efficiency of over 99%, significantly reducing operational energy consumption.
High power density and reliability: A single module can handle huge power, with a compact structure and extremely high reliability. It can be directly used on medium-voltage platforms (such as 3300V) without series connection, simplifying the system structure.
◦ Robust and durable: Designed to handle high dv/dt and di/dt, it features strong overload and short-circuit resistance, ensuring long-term stable operation in harsh industrial environments.
System collaborative workflow
1. Decision-making: The main controller 3BHE024415R0101 (AC 800M) calculates the required PWM control strategy based on system Settings (such as speed, torque, reactive power) and real-time feedback.
2. Instruction Issuance: Control instructions are sent to the GVC714A101 (gate driver board) via the high-speed bus.
3. Drive Amplification: The GVC714A101 amplifies and isolates the control signal to generate an accurate drive pulse sequence.
4. Power execution: The drive pulse control 5SHX1006H0003 (IGCT/IGBT) precisely turns on and off, converting the input DC or industrial frequency AC power into AC power with adjustable frequency and voltage, ultimately driving large motors or injecting it into the power grid.
5. Closed-loop protection: Throughout the entire process, the driver board and power module monitor the status in real time and feed it back to the main controller, forming a closed-loop control and multi-layer protection to ensure the system is foolproof.
Typical application scenarios
• High-voltage variable frequency drive (VSD) : Drives large fans, water pumps, compressors, conveyor, with an energy-saving rate of up to 30%-50%.
• New energy power generation: Large-scale photovoltaic inverter stations and energy storage converters (PCS) to achieve efficient grid connection of new energy.
• Power quality management: Static synchronous compensators (STATCOM) and dynamic voltage restorers (DVR) are used to stabilize grid voltage, compensate reactive power, and control harmonics.
• Industrial special power supplies: steel rolling mills, mine hoists, ship propulsion, etc.
Please contact Sunny sales@xiongbagk.cn for the best price.
➱ sales manager: Sunny
➱ email mailto: sales@xiongbagk.cn
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➱ phone/Whatsapp: + 86 18059884797
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