Description
Product Overview
The FOXBORO H92A0KCM0500 stands as the cornerstone of Foxboro’s I/A Series distributed control system (DCS), delivering mission-critical process control for demanding industrial environments. This high-performance controller integrates a dual-core PowerPC architecture with dedicated FCP270 co-processing to execute 5,000 PID loops per second, achieving deterministic 1ms scan cycles for applications where precision and reliability are non-negotiable. Designed for hydrocarbon processing, power generation, and chemical manufacturing, the FOXBORO H92A0KCM0500 leverages Foxboro’s patented Control Core technology to consolidate DCS, safety instrumented functions (SIS), and advanced regulatory control within a unified platform. Its triple modular redundancy (TMR) support and hot-swap capability ensure 99.9997% uptime, making the H92A0KCM0500 the backbone of continuous processes where unscheduled shutdowns cost millions per hour.
## Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | H92A0KCM0500 |
| Manufacturer | FOXBORO |
| Product Type | Process Controller |
| Processor | Dual-core PowerPC e500v2 @ 1.5 GHz |
| Co-processor | Foxboro FCP270 (real-time acceleration) |
| Memory | 1GB DDR3 RAM + 64MB Flash |
| Control Capacity | 5,000 PID loops/sec |
| I/O Handling | ≤512 FBM/CPM fieldbus modules |
| Backup Switching | <100ms (redundant pairs) |
| Communication | 2× Gigabit Ethernet, 4× SCRAMNet fiber (200 Mbps) |
| Power Input | 24VDC ±10% (dual redundant) |
| Operating Temp | -40°C to +70°C |
| Safety Certifications | SIL 3 (IEC 61508), ATEX Zone 2 |
| MTBF | 250,000 hours (IEC 61709) |
## Key Features and Advantages
Military-Grade Resilience
The H92A0KCM0500’s triple-voting architecture executes parallel processing across three channels, automatically isolating faults with 99.99% diagnostic coverage. Seamless failover occurs without process disturbance—critical for boiler protection systems and turbine controls where stability is safety-critical.
Predictive Performance Optimization
Patented Control Core analytics track processor load, memory utilization, and network latency in real-time. Built-in predictive algorithms forecast component degradation 60+ days ahead, reducing maintenance costs by 40% compared to traditional DCS platforms.
Cybersecurity by Design
Integrated IEC 62443-compliant firewall blocks anomalous traffic at 5M packets/second. Secure boot with SHA-256 firmware validation and hardware-based memory encryption protect against zero-day exploits targeting critical infrastructure.

H92
Future-Ready Scalability
Support for legacy Foxboro protocols (FOUNDATION Fieldbus, PROFIBUS) and modern OPC UA/TSN ensures 20-year lifecycle protection. On-the-fly control strategy modifications reduce engineering downtime during plant expansions.
## Application Areas
The FOXBORO H92A0KCM0500 dominates extreme environments:
- Refinery Crude Distillation: Controls 300+ control loops across vacuum towers with ±0.5°C temperature stability under 98% humidity.
- Combined Cycle Power Plants: Synchronizes gas/steam turbines within 0.05Hz frequency tolerance during 80%–100% load ramps.
- Pharmaceutical Continuous Manufacturing: Enforces GMP batch integrity with 21 CFR Part 11-compliant audit trails for FDA compliance.
- LNG Liquefaction Trains: Manages mixed refrigerant composition with MPC (Model Predictive Control), reducing energy per ton by 12%.
## Related Products
- H92A0CM0500 – Non-TMR version (SIL 2)
- FCP280 – Next-gen co-processor (30% speed boost)
- FBM247 – High-density analog input module (64 AI)
- P0916CX – Control cabinet w/ forced-air cooling
- H92A0PWR0500 – Hot-swap power supply
- FBM242 – Digital output module (32 DO)
- H92A0CCP0500 – Fiber optic repeater (extend SCRAMNet)
- AIM* V12.1 – Advanced Information Manager software
- FBM240C – Isolated thermocouple input
- H92A0KCM0501 – CM50P-R (ruggedized variant)
Please contact Sunny sales@xiongbagk.cn for the best price.
➱ sales manager: Sunny
➱ email mailto: sales@xiongbagk.cn
➱ Skype/WeChat: 18059884797
➱ phone/Whatsapp: + 86 18059884797
➱ QQ: 3095989363
➱ Website:www.sauldcs.com
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