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Description
Technical Specifications
| Product Model | **Honeywell 51305896-100** |
| Manufacturer | Honeywell International Inc. |
| Product Type | Safety Instrumented System (SIS) Controller Module |
| Input Voltage | 24 VDC ±10% (Redundant, Isolated) |
| Safety Integrity Level | SIL 3 (IEC 61508), SIL 2 (IEC 61511) |
| Communication | Ethernet/IP, Modbus TCP, OPC UA |
| I/O Capacity | 128 Safety I/O Points (Expandable) |
| Operating Temperature | -40°C to 70°C (Conformal Coating Optional) |
| Certifications | UL, CE, ATEX Zone 2, IECEx |
51304419-150
Key Features & Advantages
The **Honeywell 51305896-100** is a high-availability safety controller designed for critical process shutdown systems. Its dual-redundant architecture with TÜV-certified logic solvers ensures fault tolerance and deterministic response times (<50 ms). The module supports advanced diagnostics for sensor health monitoring, including wire breaks and cross-channel faults. Integrated cybersecurity features include role-based access control, encrypted communications, and secure boot to prevent unauthorized code execution.
Compatible with Honeywell’s Experion® HS for seamless integration into DCS architectures. The 51305896-100 variant includes pre-certified function blocks for emergency shutdown (ESD), fire & gas detection, and burner management. Honeywell’s Safety Builder software simplifies configuration with drag-and-drop logic and automated SIL verification.
Applications
Critical in **oil & gas** platforms for HIPPS (High-Integrity Pressure Protection Systems). Used in **chemical plants** for reactor overpressure shutdown. **Power generation** facilities deploy it for turbine overspeed protection. **Pharmaceutical manufacturing** leverages its FDA 21 CFR Part 11 compliance for audit trails. Also applied in **liquefied natural gas (LNG) terminals** and **pipeline SCADA systems**.
Related Products
**51305897-200**: I/O Expansion Module.
**Honeywell FSC2006**: Fire & Gas Controller.
**Experion® HS Safety Manager**.
**X-Series Process Transmitters**.
Installation & Maintenance
**Installation**: Mount in a NEMA 4X enclosure with DIN rail. Use shielded, twisted-pair cables for analog signals; maintain 30 cm separation from AC power lines. **Testing**: Validate SIL performance via fault injection (e.g., simulated sensor shorts) using Honeywell’s Safety Test Suite. **Maintenance**: Update firmware via Honeywell’s Secure Field Toolkit. Replace backup supercapacitors every 7 years. Perform annual loop checks per ISA 84.01 guidelines.
Product Assurance
The 51305896-100 undergoes HALT/HASS testing (-55°C to 85°C thermal cycling). Certified for 100,000+ safety cycles. Includes a 5-year warranty with 15-year lifecycle support. Complies with ANSI/ISA 84.00.01 and IEC 61511 functional safety standards. Honeywell’s Global Technical Support offers safety validation templates and cybersecurity audits.
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