Another batch of electrical cabinets are about to be delivered, and the construction period is getting more and more tight. Dozens of distribution workers are constantly working overtime in the electrical workshop, and everyone needs to install and complete the wiring of all components on the bottom plate of the cabinet according to the drawings, and constantly repeat wire transmission, wire breaking, wire stripping, crimping… It is really let people “collapse”.

Traditional manual wiring harness processing has obviously been unable to meet the needs of efficiency and cost for the installation of modern equipment electrical cabinet, automatic stripping machine has become a simple processing tool – Crimpfix series automatic stripping machine provided by Weidmuller, a global electrical connection expert, is the integration of this technology. Bring a series of innovative values to the wire harness processing process of equipment manufacturers.

Can wire processing be fast and good?

A professional complete set of filter equipment manufacturer in the rapid expansion of business at the same time, the press filter equipment supporting electrical cabinet production has become a “threshold” to meet the market delivery needs – the efficiency and quality of wire processing.

Specifically, because the equipment manufacturer needs to produce a large number of electrical cabinets every year, on the one hand, the workload is huge and some projects are tight; At the same time, due to the non-standard design of the cabinet and the unequal number of electrical connections, it is difficult to achieve standardized wire harness processing, which further limits the processing efficiency. At present, in the electrical workshop of the enterprise, the traditional processing method is used, and dozens of distribution workers are equipped, and each person needs to install and complete the wiring of all components on the panel bottom plate according to the drawings.

The wire processing process, including several key actions such as breaking, stripping and pressing, is interspersed in the entire process link that each worker needs to complete. How to improve the speed and quality of this process, so that it is fast and good?

To complex simple, easy to help the cabinet processing

Weidmuller Crimpfix L series automatic wire stripping and pressing machines help the equipment manufacturer achieve this goal. As a global expert in electrical connections for many years, Weidmuller’s automatic crimpers are the ideal choice in terms of design flexibility, compatibility, reliability and efficiency.

The Crimpfix L series is well suited to handle this type of medium batch wire task, considering the relatively large volume of the tray, including several cable specifications according to DIN VDE 0295/5, DIN VDE 0281/102 and DIN VDE 0281/103. This series of automated tools is suitable for bulk tubular ends. The distributor only needs to set up a simple operation, which can achieve the selection of vibrating disk, stripping and crimping. The quality is stable and reliable, and it can be easily adjusted for different cross-sectional wires and can handle different insulating materials.

In addition, the Weidmuller Crimpfix L series automatic wire stripper press does not need to replace any internal machine molds and parts during use, and its touch display and menu operation make the operation of the assembly workers easier and save time.

In fact, with the continuous rise of labor costs, how to reduce enterprise costs under the premise of ensuring product quality is a major demand of the equipment manufacturer, the optimization of the cabinet processing process, the use of automation equipment to reduce labor can effectively reduce enterprise costs. With Weidmuller Crimpfix L stripping press, wire processing is quickly and accurately completed, which effectively saves processing time and reduces worker fatigue while ensuring processing quality, and ultimately saves considerable labor costs.

Through the comparison of benefits before and after the use of the equipment, the use of dozens of Weidmuller Crimpfix L stripper presses reduced the processing time of each end from 8s to 1.5s, a total reduction of 4,300 hours of working hours, equivalent to a reduction of several workers and related labor costs per year. In addition, by replacing the traditional U-end relay with the Weidmuller tubular end interface board and the TERM series relay, the foundation was laid for the standardization of the subsequent production process, and the processing capacity value of the stripper was further unlocked – saving an additional 6,000 hours of man-hours per year.

From stripping presses to interface boards and TERM series relays, Weidmuller’s wiring wiring and connection solutions effectively solve the speed and quality problems of traditional wire processing, reducing customer costs, and quantitative data analysis tables can provide data support for customer investment, so that the innovation value of “avenue to simplicity” is clearly visible.