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Description
Product Overview: ABB PP886 3BSE092980R1 Controller
1. General Description
The ABB PP886 (part number 3BSE092980R1) is a high-performance, ruggedized Controller Module belonging to the renowned AC 800M family within ABB’s Ability™ System 800xA automation ecosystem. It is designed to serve as the central processing brain for critical and complex automation applications across various industries.
This controller is engineered for maximum reliability, availability, and processing power, making it suitable for demanding processes where downtime is not an option. It seamlessly integrates into large-scale Distributed Control Systems (DCS) to execute control logic, sequence operations, and manage communications with other field devices and higher-level systems.
2. Key Features and Functions
- High-Performance Processing: Features a powerful processor capable of handling large and complex control applications with fast execution speeds and deterministic performance.
- Ruggedized Design: Built to operate reliably in harsh industrial environments with extended temperature ranges and high immunity to electrical noise and vibrations.
- High Availability & Redundancy: Supports fully redundant (hot standby) configurations. In a redundant setup, if the primary controller fails, the backup controller (also a PP886) takes over seamlessly without interrupting the process, ensuring maximum uptime.
- Extensive Memory: Equipped with substantial flash memory and RAM for storing and executing large application programs and data.
- Integrated Connectivity: Contains multiple communication interfaces on-board for connecting to various networks and I/O systems.
- Cybersecurity Features: Includes hardware-level security features to protect the control system from unauthorized access and cyber threats, a critical aspect of modern industrial operations.
- Seamless Integration with 800xA: As a core component of the ABB Ability™ System 800xA, it benefits from integrated engineering, configuration, monitoring, and diagnostics tools, providing a unified operational environment.
3. Technical Specifications
| Parameter | Specification |
|---|---|
| Product Family | ABB Ability™ System 800xA / AC 800M |
| Controller Type | High Performance, Redundancy-Capable |
| Processor | High-performance RISC-based processor |
| User Memory | Significant Flash and RAM for large-scale applications (exact size depends on firmware). |
| On-board Communication Ports | • 2 x Ethernet ports (TCP/IP) for plant network connectivity (e.g., for connecting to 800xA operator stations and other controllers). • 1 x RS-232C serial port for service and configuration. • 1 x C-Link (Control Link) optical port for high-speed, redundant peer-to-peer communication between controllers and I/O. |
| Redundancy | Yes (Hot Standby). Requires a second PP886 controller, a redundant power supply unit (PSU), and a redundancy connection cable. |
| Supported Protocols | • IEC 61850 (for substation automation) • IEC 60870-5-104 • Modbus TCP/IP • Modbus RTU • Profibus DP (via communication interface modules) • Foundation Fieldbus H1 (via communication interface modules) • OPC DA & UA |
| I/O Connectivity | Connects to ABB’s S800 I/O and other I/O families via Profibus DP or via the C-Link using CI854 communication modules. |
| Power Supply | Requires an external AC 800M Power Supply Unit (PSU), e.g., the SD822 or SD823 (redundant), which typically accepts 24 V DC or 115/230 V AC. |
| Ambient Temperature | Operation: 0 to +60 °C (32 to 140 °F) Storage: -40 to +70 °C (-40 to 158 °F) |
| Relative Humidity | 5 – 95% (non-condensing) |
| Mounting | Mounts on a standard DIN rail within an AC 800M module unit. |
PP886H-3BSE069297R1-1
4. Ordering Code Breakdown: 3BSE092980R1
- 3BSE: Standard prefix for ABB Control Systems products.
- 092980: The unique product code for the PP886 Controller.
- R1: Typically indicates a hardware revision level.
5. Typical Applications
The PP886 controller is deployed in large-scale, mission-critical automation projects where reliability and processing power are paramount:
- Power Generation (Thermal, Hydro, Nuclear)
- Oil & Gas (Production platforms, Refineries, Pipelines)
- Chemical and Petrochemical Plants
- Pulp and Paper Industry
- Water and Wastewater Treatment
- Marine (Vessel Control Systems)
6. Important Note
- The PP886 is never used as a standalone device. It is always part of a larger AC 800M Hardware Setup, which includes:
- A Power Supply Unit (PSU)
- A Base Unit (e.g., BU807 or BU809) that houses the controller and communication modules.
- Various Communication Interface Modules (e.g., CI854 for C-Link, CI861 for Profibus, etc.) to connect to I/O and networks.
- Appropriate S800 I/O modules.
- Configuration and programming are performed using ABB’s engineering tool, Control Builder M, which is part of the 800xA system.
- For the absolute latest firmware-specific details and precise technical specifications, always consult the official ABB PP886 Hardware Manual or product datasheet.
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