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Description
Product Overview
Product Name: Uninterruptible Power Supply (UPS) Module
Model / Type Designation: UPC090AE01
Order Code / Article Number: HIEE300661R0001
Manufacturer: ABB
The ABB UPC090AE01 is a highly reliable Uninterruptible Power Supply (UPS) module designed specifically for critical industrial automation and control systems. Its primary function is to provide backup power to volatile memory and real-time clocks within ABB’s control units, such as those in the AC 800M, AC 800PEC, or S800 I/O families.
In the event of a main power failure, this module ensures that vital process data, program logic, and system configuration are retained, preventing data loss and minimizing downtime. It also maintains the real-time clock, ensuring accurate time-stamping of events for diagnostics and audit trails.
Key Features
- Data Retention: Safeguards critical application programs and process data during main power interruptions.
- Real-Time Clock Backup: Maintains accurate timekeeping even during a power outage.
- Sealed Lead-Acid Battery: Utilizes a reliable and maintenance-free internal battery.
- Automatic Monitoring: Continuously monitors the health of the internal battery and charges it when main power is available.
- Status Indicators: Features LED indicators to show power status and battery health/alarm conditions.
- Hot-Swappable (in certain systems): Designed to be replaced without powering down the entire control system, maximizing availability (verification with specific controller required).
- Industrial Robustness: Built to operate reliably in the demanding conditions of industrial environments.
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Technical Specifications
The following table details the technical parameters for the UPC090AE01 module.
| Parameter | Specification |
|---|---|
| Article Number | HIEE300661R0001 |
| Product ID | UPC090AE01 |
| Input Voltage | Powered by the host controller’s backplane (typically +5 V DC from the system unit). |
| Backup Output Voltage | Provides backup power to the controller’s memory and clock circuits. |
| Battery Type | Internal Sealed Lead-Acid (SLA), Maintenance-Free |
| Nominal Battery Voltage | 3.6 V DC |
| Battery Capacity | 0.9 Ah (090 in the product code signifies this 0.9 Ah capacity) |
| Backup Time | Typically ≥ 72 hours (3 days) at 25°C. Duration is dependent on the load (number of supported modules) and ambient temperature. |
| Charging Time | Full recharge within 24 hours after a complete discharge. |
| Operating Temperature | -20 °C to +70 °C (-4 °F to +158 °F) |
| Storage Temperature | -40 °C to +85 °C (-40 °F to +185 °F) |
| Relative Humidity | 5% to 95% (non-condensing) |
| Dimensions (W x H x D) | Varies based on the specific controller form factor. It is a plug-in module. |
| Weight | Approx. 0.2 kg (including battery) |
| Safety & Compliance | Designed to meet relevant international standards for industrial equipment. |
| Design Life | The internal battery has a typical design life of 5 years under normal operating conditions (at 20°C). Life expectancy decreases at higher temperatures. |
Typical Applications
This UPS module is exclusively designed for use within compatible ABB control systems to ensure operational integrity. Key applications include:
- Process Control Systems: Retaining control logic and recipe data in chemical, oil & gas, and pharmaceutical industries.
- Power Generation & Distribution: Protecting system configuration and sequence-of-event (SOE) records in turbine control and substation automation.
- Manufacturing & Building Automation: Preventing production line stoppages and data loss in PLC-based automated systems.
- Any critical application using ABB AC 800M, AC 800PEC, or S800 I/O platforms where the loss of program memory or event timing is unacceptable.
Compatibility & Important Notes
- System Compatibility: This module is not universal. It is designed for specific ABB controllers and base units (e.g., for use with the PM851, PM856, PM860, PM861, PM864, PM865, PM891 controllers and their respective units). Verification of compatibility with the exact host hardware is absolutely essential before installation.
- Battery Replacement: The battery is internal and is not designed for field replacement. The entire UPC090AE01 module is replaced as a unit when the battery reaches its end of life (typically indicated by a status LED alarm).
- Disposal: The module contains a lead-acid battery and must be disposed of according to local environmental regulations for electronic waste (WEEE) and batteries.
- Documentation: Always refer to the official ABB technical manual for the specific controller (e.g., AC 800M Hardware) for detailed installation, operation, and safety instructions.
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